3 weeks ago
#9020 Quote
<h2>  Using the Balanset-1A Instrument  </h2>

<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.  </li>
<li>  Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.  </li>
</ul>

<h3>  Setting Up the Sensors  </h3>
<ul>
<li>  Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.  </li>
<li>   Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.  </li>
</ul>

<h3> Starting the Program  </h3>
<ul>
<li>   Launch the Balanset software on your computer.    </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>

<h3>  Measuring Initial Vibration  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
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<ul>
<li>   Run the rotor up to its operating speed.    </li>
<li>   The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.    </li>
</ul>

<h3> Mounting the Test Weight  </h3>
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<ul>
<li>  Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams).  </li>
<li>   Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
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<h3> Calculating the Correction Weight   </h3>
<ul>
<li>   Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.    </li>
<li>   The results of the calculation are shown both numerically and visually through charts and graphs.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
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<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Mount the calculated corrective weight onto the rotor at the specified location and angle.  </li>
<li>   If necessary, perform intermediate checks to verify that the imbalance is being reduced.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
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<h3> Validation and Conclusion of the Balancing Process  </h3>
<ul>
<li>   Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>   If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.  </li>
</ul>

<h3> Report Generation  
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